Hello and welcome to the Cosateq video
about SATCO.
SATCO is the state of the art Self-tuning Adaptive Temperature Controller
by Cosateq. The objective
of SATCO is temperature control of the components present in the production plant.
Due to the wide range of variations,
each plant normally has to be
parameterized individually. SATCO is a
Self-tuning
Adaptive Temperature Controller
for unknown systems and therefore does not
require any controller parameterization.
Application examples for the SATCO are moulds as well as
distribution plates for blow molding machines.
The applications of the self-learning controller instance
can be extended to any number of heating zones.
SATCO is a platform-independent application
that can be easily integrated into already existing systems.
A quick glance into the control cabinet. First of all we see
the power supply,
a control unit and switching relays
which later activate the heating elements
and on the right side we have a visualisation unit
which is connected here via network.
On the outside we first see
the visualization unit, outputs
for the heating elements
and inputs for the temperature sensors.
So here you can see a PT1000
temperature sensor and here are the
40W heating elements.
Next, we'll make an arbitrary arrangement of
heating elements and sensors.
We'll start right now with a heating element
here and for example we can add another
heating element here.
Next we'll take
two of the sensors
we also add, such that
you can make a really arbitrary arrangement. You can add
more heating elements or sensors
as well.
Next we will
connect the heating elements
and temperature sensors
to SATCO.
Next, we have to assign
the heating zones in SATCO.
At first, we notify SATCO about the used
heating zones
and in the next step
we assign a sensor
and a heating element to the heating zones.
Here this is the second zone. That doesn't say
anything about the system, we only give information about
which elements are assigned to
which heating zones.
In the next step
we will activate the controller.
So we just click 'Autocontrol', i.e.
we don't give the
controller any parameters at all,
it starts heating now and takes measurements and estimates the system
itself and then
finds the optimal parameters.
In fast motion at 80X, you can see
that SATCO - starting from about
25°C - heats up the
unknown system.
Heating is carried out time- and energy-optimal
at maximum power
so that the set temperature is reached without overshoot.
Now the system has reached
the set temperature of 50°.
Next, we add the disturbance,
i.e. a plate which has a temperature of about 6°.
The temperature controller adapts
and finds the new system parameters by itself
without any modifications being done.
The set temperature
- as you will see soon -
will be reached again.
The combination of minimal parameterization effort
through intelligent auto-tuning with adaptive algorithms
and maximum performance
makes the SATCO a unique, robust and
versatile temperature control tool.
Thanks for your attention
and see you next time.
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